Type
The general design features and purpose of the router depend on the type.
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Vertical. The classic, most common type of milling cutter. As a rule, vertical devices consist of the motor itself and a specially designed sole that provides support during operation. The sole is often made adjustable in height, which allows you to change the distance at which the cutter protrudes and, accordingly, the depth of processing. However, this change can be accomplished in another way.
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Edge. In accordance with the name, this type of router is intended mainly for edge processing and chamfering. Such units are lighter and more compact than vertical ones, which, in particular, facilitates work in cramped conditions. On the other hand, they are less productive and have fewer customization options (in particular, they are very rarely equipped with adjustment of the processing depth).
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Lamellar. Specialized milling cutters designed for cutting grooves for lamellas - fasteners in the form of thin plates. The design of such a tool is such that each groove is cut literally in one movement - this significantly speeds up and simplifies the work. Lamella milling cutters, as a rule, are not intended for other purposes.
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Additive. Similar to the lamellar ones described above, filler milling cutters are used to cut out “
...seats” for fasteners. However, in this case, these places are intended for dowels - oblong products with a round or elliptical cross-section (also known as choppers or dowels) and are not grooves, but holes, usually quite deep.
- For removing nail polish. The purpose of this type of router is clear from the name: they are used for removing paint and varnish coatings; the principle of their operation is similar to angle grinders (“grinders”). When removing varnish, you often have to deal with fairly large areas to be processed, so a tool of this type, as a rule, allows the use of large cutters that provide a larger working width. In this case, the engine power may be low, because The load on the cutter in this case is small.
— Milling motor. This type can be described as milling cutters with minimal equipment - consisting of a motor in a body, a spindle and a collet and devoid of a base, guide rails and other similar devices. As a rule, such tools have an oblong body and a fairly small size and weight, which gives quite a wide range of possibilities for their use - from working as an impromptu hand engraver to installing it on an automated machine. However, in most cases, motors for milling cutters will still require additional accessories.
— For cutting tiles. Another type of milling cutter, the purpose of which is described by its name. Such devices themselves have an oblong body and operate similarly to drills; however, the matter is not limited to round holes along the diameter of the cutter - a cutter can also be used to cut a line in the material, for example, to create a hole for an exhaust fan, or to cut a fragment of a non-standard shape. Such features are indispensable when working with tiles.
- Disk. Milling cutters using a disc-shaped cutting attachment. Their main purpose is to cut grooves. In design and principle of operation, milling cutters of this type are similar to circular saw, however, these tools cannot be equated. Unlike saw, disc routers do not cut through the entire thickness of the material - they only create a groove of a certain depth, usually a V-shaped profile, on the surface. Additionally, they use cutters instead of saw blades. One of the most popular uses for this tool is cutting fold lines on aluminum sheets.Power source
- Electrical network 230. Power supply from a 230 V network, in other words - an ordinary household outlet. This power supply allows you to work for almost unlimited time, and it is also suitable for even the most powerful modern milling cutters. On the other hand, in the absence of sockets,
the “networked” router becomes useless, and the wire limits mobility and can interfere with work and movement. However, all these shortcomings are not particularly critical, and most milling cutters are produced specifically for 230 V networks.
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Electrical network 110 V. Tools powered in the American and Japanese style - from electrical networks with a voltage of 110 V. Power tools with this operating voltage are produced for the market of North and Central America, the Land of the Rising Sun, and Saudi Arabia. 110V electrical systems are also found in the UK. To avoid failure of the instrument when connected to standard 230 V household networks, you will need an additional connecting link in the form of a step-down transformer or a special 110 V converter.
- Battery. Powered by its own battery. The main advantage of such a tool is that it does not need to be plugged into an outlet during operation; this is very convenient when frequently moving from place to place and allows you to work even in the complete absence of power grids. At the same time, all other things being equal,
a cordless router turns out to be much more expensive and heavier than a “corded” one, and the power of such routers is relatively low - otherwise they would require too heavy batteries, and there would be no talk of portability. Additionally, battery life is limited and charging takes quite a long time and still requires external power. In light of all this, there are few battery models on the market, and you should pay attention to them only if the absence of a power cord and independence from sockets are decisive factors.
Power
The total power of the router, more precisely, the engine installed in it. The
higher this indicator, the more productive the device is, the better it copes with complex work, the more force on the cutter (torque) it provides during operation, and the greater the spindle speed can be (although a powerful tool is not necessarily high-speed). On the other hand, high power significantly affects the dimensions, weight and price of the tool, plus power consumption and network load increase accordingly. In addition, high torque in some cases (for example, with delicate processing) is frankly undesirable. Therefore, a tool should be chosen according to this parameter, taking into account the real needs and the specifics of the planned work.
There are three main categories of milling cutters in terms of power: light (up to 700 W), designed mainly for simple household work; medium (up to 1500 W), able to cope not only with domestic, but also with most professional tasks; and heavy (1500 W or more), used in cases where high power is critical. However, this gradation is true only for routers (see "Type"), other varieties have their own specifics: for example, lamellar models, in principle, do not need high power.
Min. speed
The slowest spindle speed (in revolutions per minute) provided by the router motor.
For different jobs, the optimal spindle speed (and, accordingly, the cutter) will also be different. For example, hard materials like stone require fast rotation, but wood does not; some types of nozzles work better at high speeds, others at low speeds, etc. Detailed recommendations for each specific case can be found in special sources. Here we note that the smallest value of the minimum number of revolutions found in modern milling cutters is about 3000 – 5000, and in the most "fast" models this figure can exceed 15000. When choosing, pay attention not so much to the minimum rotation speed as to the total speed range — how it corresponds to the planned tasks.
Max. speed
The highest spindle speed provided by the router motor. Measured in revolutions per minute. For models that do not have speed control (see "Functions"), this paragraph indicates the standard number of revolutions.
For different work, the optimal speed of rotation of the spindle (and, accordingly, the cutter) will also be different. For example, hard materials like stone require fast rotation, but wood does not; some types of nozzles work better at high speeds, others at low speeds, etc. Detailed recommendations for each specific case can be found in special sources. When choosing, it is worth paying attention not so much to the maximum rotation speed as to the general range of speeds - how much it corresponds to the planned tasks. We only note that in models with a large allowable cutter diameter (see below), the maximum rotation speed can be relatively low - the working edge of a large cutter moves quickly even at low speeds, and for effective acceleration of such a nozzle, too much power would be needed.
Functions
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Soft start. The presence of a soft start engine in the design of the milling cutter. A feature of most modern electric motors is that when connected to the network directly, without control circuits, at the time of start-up, there is a sharp jump in current through the motor. This, on the one hand, creates voltage fluctuations in the mains (which can “knock out” fuses or become fatal for some devices operating nearby), on the other hand, it leads to a sharp jerk of the tool, due to which it can be released from hands (and this cause damage to surrounding objects and even injury). This function also limits the current at the moment of starting the motor. Due to this, the speed increases smoothly, without jerking the tool, and the power grid is not subjected to excessive overloads.
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Adjustment of frequency of rotation. The presence of a speed controller in the design of the milling cutter. This function allows you to change the spindle speed, adjusting it to different types of work — for example, to effectively cut hard material, you may need a high speed, and with soft woods, you can work at low speeds. Tools with speed control will be useful especially for those who have to deal with a wide variety of materials. In this case, the range of such adjustment may be different.
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Microlift. The presence in the design of the router of a system for fine-tuning
...the depth with an accuracy of 0.1 mm. The standard setting with the limit pin is very coarse, as the errors are quite large. The microlift is used where it is important to set the depth very accurately. It is implemented mainly by means of a threaded connection that limits the vertical downward movement, or is completely integrated into the vertical travel design, where unlocking is not needed to make the necessary adjustments.
— Backlight. The presence of a lighting system in the design of the router — in fact, an ordinary flashlight that facilitates work in dimly lit places. The need for backlighting may arise even in daylight or bright artificial lighting — the place of work is quite often in the shade (for example, from the head of the operator himself).
— Maintain momentum. The presence in the design of the milling cutter of a system that automatically adjusts the engine operation mode depending on the load on the working nozzle — in such a way that the rotational speed remains constant, does not fall under load and does not increase at idle. Thanks to this adjustment, a constant quality of processing is ensured, practically independent of the pressure on the nozzle, wear of the nozzle and the tool itself is reduced, as well as overall energy consumption.Battery in set
The number of batteries supplied with the respective tool.
Most modern cordless tools are supplied
without batteries. This configuration assumes that the user will purchase additional batteries at his own discretion (many models are compatible with several brands of batteries at once). In addition, this option may be useful if you already have a battery on hand. This happens quite often, since many well-known manufacturers use universal batteries suitable for different types of branded power tools. So, for example, a battery from a previously purchased jigsaw or grinder may well be compatible with a screwdriver from the same company.
The battery-powered kit usually includes one or two batteries. The extended kit provides additional advantages that are especially convenient for long-term continuous use of the tool. Thus, when one battery runs out of charge, it can be quickly replaced with another; and while one battery is in use, the second can be charged. This allows you to minimize or completely eliminate interruptions for charging.
Battery platform
The name of the battery platform supported by the device. A single battery platform is used to combine different power tools of the same brand (screwdriver, angle grinder, circular saw, etc.) into one line. Devices belonging to the same platform use interchangeable batteries and chargers. Thanks to this, for example, there is no need to select a battery for each individual model of power tool, because one battery purchased as a spare can be used in different power tools, depending on the situation or as needed. Batteries of the same platform mainly differ from each other only in capacity.
Battery voltage
Nominal voltage of the battery installed in the router of the corresponding type (see "Power Source").
The voltage, like other characteristics of the battery, is selected by the manufacturer in such a way as to ensure the necessary performance of the tool itself. Therefore, when choosing this parameter, you can not pay much attention; note only that more battery voltage may (but does not necessarily mean) more engine power. And accurate voltage data may be needed only in specific situations — for example, when looking for a third-party charger or a replacement battery.